{"id":805,"date":"2026-07-23T07:28:11","date_gmt":"2026-07-23T07:28:11","guid":{"rendered":"https:\/\/www.bolsaplast.com\/?page_id=805"},"modified":"2026-07-23T07:57:34","modified_gmt":"2026-07-23T07:57:34","slug":"ppwr-how-the-new-european-regulation-transforms-the-future-of-flexible-packaging","status":"publish","type":"page","link":"https:\/\/www.bolsaplast.com\/en\/ppwr-how-the-new-european-regulation-transforms-the-future-of-flexible-packaging\/","title":{"rendered":"PPWR"},"content":{"rendered":"<h1><strong>A new era for packaging in Europe<\/strong><\/h1>\n<p style=\"font-weight: 400;\">The packaging industry faces one of the most significant regulatory transformations in recent years.<\/p>\n<p style=\"font-weight: 400;\">The new European Regulation on Packaging and Packaging Waste, known as PPWR, establishes a common framework for all packaging placed on the Union market. Its aim is to reduce the environmental impact of packaging, boost the circular economy, and harmonise regulatory requirements across all member states.<\/p>\n<p style=\"font-weight: 400;\">This new regulation affects the entire value chain: packaging manufacturers, brands, distributors, retailers, logistics operators, and waste managers. It also directly impacts packaging design, material selection, recyclability, recycled content, labelling, and producer responsibility.<\/p>\n<p style=\"font-weight: 400;\">For the flexible packaging sector, the PPWR presents a technical, industrial, and documentary challenge. However, it also opens up a clear opportunity: to progress towards more efficient, more recyclable solutions that are better adapted to new market needs.<\/p>\n<p style=\"font-weight: 400;\">At BOLSAPLAST, this evolution connects directly with our way of understanding packaging: a technical solution that must protect the product, add value to the brand, guarantee safety, and respond to current and future demands.<\/p>\n<h2><strong>The PPWR is a proposal for a regulation on packaging and packaging waste.<\/strong><\/h2>\n<p style=\"font-weight: 400;\">The PPWR introduces new obligations for packaging placed on the EU market, regardless of the material used.<\/p>\n<p style=\"font-weight: 400;\">Among the main pillars of the regulation are:<\/p>\n<h3>1. Packaging designed to be recyclable<\/h3>\n<p style=\"font-weight: 400;\">One of the PPWR's central objectives is for packaging to be designed to be recyclable by 2030.<\/p>\n<p style=\"font-weight: 400;\">This implies reviewing structures, material combinations, adhesives, inks, finishes, labels, and all those elements that could hinder the separation or recovery of the packaging at the end of its useful life.<\/p>\n<p style=\"font-weight: 400;\">In flexible packaging, this point is especially relevant, as many traditional solutions have used multilayer structures with materials of different natures to achieve barrier, resistance, or preservation properties.<\/p>\n<p style=\"font-weight: 400;\">The current challenge is to maintain these technical properties, but with solutions that are more compatible with recycling streams.<\/p>\n<h3>2. Greater impetus to recycled content<\/h3>\n<p style=\"font-weight: 400;\">The legislation also sets targets for the incorporation of post-consumer recycled plastic in certain plastic packaging.<\/p>\n<p style=\"font-weight: 400;\">This will increase the importance of material traceability, technical approval, safety in sensitive applications and the ability to guarantee stable industrial performance.<\/p>\n<p style=\"font-weight: 400;\">In this context, solutions that allow the safe and controlled integration of rPC \u2014 post-consumer recycled material \u2014 will gain market share.<\/p>\n<h3>3. Reduction of excess packaging<\/h3>\n<p style=\"font-weight: 400;\">The PPWR aims to reduce excess packaging and optimise material use.<\/p>\n<p style=\"font-weight: 400;\">This will affect the weight, volume, design and functionality of packaging. The aim will not be simply to use less material, but to use it better: efficient, proportionate, safe packaging tailored to the actual needs of the product.<\/p>\n<p style=\"font-weight: 400;\">Flexible packaging has a significant advantage here, as it allows for the development of lightweight, optimised, and adaptable formats for multiple sectors.<\/p>\n<h3>4. Reuse, refill and new consumption models<\/h3>\n<p style=\"font-weight: 400;\">The regulations also promote reuse and refill models across various sectors.<\/p>\n<p style=\"font-weight: 400;\">This change can favour the development of flexible solutions designed to replace rigid formats, reduce the amount of plastic used and facilitate more efficient refilling systems.<\/p>\n<p style=\"font-weight: 400;\">Monomaterial pouches for liquids or refill formats are a good example of how flexible packaging can help reduce material usage, improve logistics, and adapt to new consumption patterns.<\/p>\n<h3>5. Clearer and more harmonised labelling<\/h3>\n<p style=\"font-weight: 400;\">The PPWR aims to facilitate the correct separation and recycling of packaging through clearer and more standardised labelling systems across the European Union.<\/p>\n<p style=\"font-weight: 400;\">For brands, this implies greater responsibility in the environmental communication of packaging. The information must be clear, verifiable, and consistent with the actual characteristics of the packaging.<\/p>\n<h1>How does the PPWR affect flexible packaging<\/h1>\n<h2><strong>A change that starts in the design<\/strong><\/h2>\n<p style=\"font-weight: 400;\">The new regulation obliges us to think about packaging from an integral perspective.<\/p>\n<p style=\"font-weight: 400;\">It's no longer enough for packaging to be attractive, resistant, or functional. It must also be designed with its end-of-life behaviour in mind.<\/p>\n<p style=\"font-weight: 400;\">This reinforces the importance of eco-design: selecting the right materials, reducing unnecessary complexity, optimising thicknesses, improving recyclability, and ensuring the packaging continues to fulfil its primary function: protecting the product.<\/p>\n<p style=\"font-weight: 400;\">In sectors such as food, cosmetics, detergents, chemicals, superfoods, coffee, or products sensitive to oxidation, the balance between sustainability and technical performance will be key.<\/p>\n<h2><strong>More technical and documentary requirements<\/strong><\/h2>\n<p style=\"font-weight: 400;\">The PPWR will also increase the need to justify and document packaging characteristics.<\/p>\n<p style=\"font-weight: 400;\">Companies will need to be able to demonstrate aspects such as:<\/p>\n<ul>\n<li style=\"font-weight: 400;\">Material composition<\/li>\n<li style=\"font-weight: 400;\">Recyclability<\/li>\n<li style=\"font-weight: 400;\">Recycled content<\/li>\n<li style=\"font-weight: 400;\">Compatibility with recycling flows<\/li>\n<li style=\"font-weight: 400;\">Material reduction<\/li>\n<li style=\"font-weight: 400;\">Labelling compliance<\/li>\n<li style=\"font-weight: 400;\">Compliance with applicable regulations according to sector and use<\/li>\n<\/ul>\n<p style=\"font-weight: 400;\">This will make the relationship between brand and packaging manufacturer increasingly technical and collaborative.<\/p>\n<p style=\"font-weight: 400;\">The manufacturer will cease to be solely a packaging supplier and will become a partner capable of advising on, adapting, and developing solutions aligned with the product, market, and regulations.<\/p>\n<h1>BOLSAPLAST: experience, quality and adaptation to change<\/h1>\n<h2><strong>A family business with industrial experience<\/strong><\/h2>\n<p style=\"font-weight: 400;\">BOLSAPLAST is a family-run business founded in 1962, located in Sabadell, with a long history in the development and manufacturing of flexible packaging.<\/p>\n<p style=\"font-weight: 400;\">Over more than six decades, the company has evolved alongside its customers and market demands, always maintaining the same philosophy: to offer the most suitable packaging for each product.<\/p>\n<p style=\"font-weight: 400;\">Quality, safety, service, experience and trust are values that are an integral part of our way of working. We don't just understand quality as a productive outcome, but also as a way of managing projects, relating to clients and suppliers, responding with agility and building lasting relationships.<\/p>\n<p style=\"font-weight: 400;\">Our presence in over 50 countries reflects BOLSAPLAST's ability to adapt to diverse markets, demanding regulations, and highly distinct technical needs.<\/p>\n<h2><strong>Flexible packaging adapted to each product<\/strong><\/h2>\n<p style=\"font-weight: 400;\">At BOLSAPLAST, we manufacture and supply a wide range of flexible packaging tailored to different sectors and applications.<\/p>\n<p style=\"font-weight: 400;\">Our range includes:<\/p>\n<ul>\n<li style=\"font-weight: 400;\">Doypack<\/li>\n<li style=\"font-weight: 400;\">Sachets<\/li>\n<li style=\"font-weight: 400;\">Dorsal welding bags<\/li>\n<li style=\"font-weight: 400;\">Maxibag<\/li>\n<li style=\"font-weight: 400;\">Special films<\/li>\n<li style=\"font-weight: 400;\">PE\/PP bags<\/li>\n<li style=\"font-weight: 400;\">Monolayer solutions<\/li>\n<li style=\"font-weight: 400;\">Refill packaging<\/li>\n<li style=\"font-weight: 400;\">Retort pouches<\/li>\n<li style=\"font-weight: 400;\">Compostable solutions for specific applications<\/li>\n<\/ul>\n<p style=\"font-weight: 400;\">Each product requires a different solution. Packaging coffee, dried fruit, natural cosmetics, detergents, chemicals, sauces, drinks, or ready-made meals is not the same.<\/p>\n<p style=\"font-weight: 400;\">This is why technical work always begins by understanding the product, its preservation needs, its packaging process, its distribution channel, and the final consumer's expectations.<\/p>\n<h1>BOLSAPLAST Solutions aligned with the new regulatory context<\/h1>\n<h2><strong>Full PE metallised monomaterial bag<\/strong><\/h2>\n<p style=\"font-weight: 400;\">The mono-material Full PE metallised pouch is a solution designed for products that require a high functional barrier and extended shelf life.<\/p>\n<p style=\"font-weight: 400;\">Its 100% polyethylene structure makes it possible to replace more complex conventional laminates, which incorporate different types of materials and can make recycling more difficult. The metallisation applied to PE provides a superior barrier against oxygen, water vapour and light, helping to protect sensitive products without compromising on recyclability.<\/p>\n<p style=\"font-weight: 400;\">This solution is particularly well-suited for markets such as coffee, superfoods, nuts, cereals, natural cosmetics, and powders that are sensitive to oxidation or light.<\/p>\n<p style=\"font-weight: 400;\">Furthermore, it allows for the study of the incorporation of post-consumer recycled material suitable for food contact, always under the applicable technical and regulatory requirements.<\/p>\n<h2><strong>Single-material pouches for liquids and refill<\/strong><\/h2>\n<p style=\"font-weight: 400;\">Monolayer pouches for liquids are designed to replace certain rigid packaging and reduce the amount of plastic used.<\/p>\n<p style=\"font-weight: 400;\">This type of solution can be manufactured with or without a cap, and allows for the development of refill formats adapted to new consumer needs, especially in sectors such as detergents, cosmetics, flavourings, beverages, chemicals, or sauces.<\/p>\n<p style=\"font-weight: 400;\">As they are single-material structures, they offer better alignment with circular economy objectives and facilitate the study of solutions with recycled content.<\/p>\n<p style=\"font-weight: 400;\">Furthermore, BOLSAPLAST works on these solutions with resistance and safety requirements, including tests such as drop tests to guarantee good performance of the packaging during use and distribution.<\/p>\n<h2><strong>Retort pouches for thermal processing<\/strong><\/h2>\n<p style=\"font-weight: 400;\">Retort pouches are designed for products that require thermal processing in the packaging chain.<\/p>\n<p style=\"font-weight: 400;\">These are packaging solutions designed to withstand demanding temperature conditions, maintaining product sterilisation and protecting it until the moment of final consumption or use.<\/p>\n<p style=\"font-weight: 400;\">These solutions can be manufactured in laminated structures of up to four layers, using high-temperature resistant technologies and adhesives.<\/p>\n<p style=\"font-weight: 400;\">They are especially relevant for sectors such as ready meals, olives, preserved tuna, precooked vegetables, or other products that require stability and safety in thermal processes.<\/p>\n<h2><strong>Heavy-duty compostable bags<\/strong><\/h2>\n<p style=\"font-weight: 400;\">BOLSAPLAST also works on compostable solutions with high mechanical strength for specific applications, such as certain products in the chemical industry.<\/p>\n<p style=\"font-weight: 400;\">These bags combine compostable materials, such as paper and bioplastics derived from non-fossil sources, and can incorporate functional elements like child-resistant safety zippers or mechanical perforations that facilitate the opening and repeated use of the packaging.<\/p>\n<p style=\"font-weight: 400;\">This type of development responds to a growing demand for more responsible solutions, always considering applicable regulations and the necessary technical validation for each market.<\/p>\n<h1>The role of BOLSAPLAST in relation to the PPWR<\/h1>\n<h2><strong>Technical advice and bespoke solutions<\/strong><\/h2>\n<p style=\"font-weight: 400;\">Adapting to the PPWR cannot be approached with one-size-fits-all solutions for all products.<\/p>\n<p style=\"font-weight: 400;\">Each package must be analysed according to its composition, use, packaging process, preservation requirements, target market and distribution channel.<\/p>\n<p style=\"font-weight: 400;\">At BOLSAPLAST, we support our clients through this process, helping them evaluate technical alternatives and develop packaging that is more aligned with new European requirements.<\/p>\n<p style=\"font-weight: 400;\">Our role is to provide expertise, material knowledge, production capacity, and a practical vision of flexible packaging.<\/p>\n<h2><strong>Industrial innovation<\/strong><\/h2>\n<p style=\"font-weight: 400;\">Innovation in packaging isn't just about incorporating new materials. It also involves ensuring the packaging functions in real-world conditions: that it seals correctly, withstands transport, protects the product, communicates well at the point of sale, and is viable in the client's industrial processes.<\/p>\n<p style=\"font-weight: 400;\">That's why, at BOLSAPLAST, we approach innovation from a technical and applied perspective.<\/p>\n<p style=\"font-weight: 400;\">We are looking for solutions that combine:<\/p>\n<ul>\n<li style=\"font-weight: 400;\">Product Protection<\/li>\n<li style=\"font-weight: 400;\">Security<\/li>\n<li style=\"font-weight: 400;\">Recyclability<\/li>\n<li style=\"font-weight: 400;\">Material reduction<\/li>\n<li style=\"font-weight: 400;\">Visual quality<\/li>\n<li style=\"font-weight: 400;\">Adaptation to packaging lines<\/li>\n<li style=\"font-weight: 400;\">Regulatory compliance<\/li>\n<li style=\"font-weight: 400;\">Logistics efficiency<\/li>\n<li style=\"font-weight: 400;\">Brand experience<\/li>\n<\/ul>\n<h2><strong>Quality, service, and trust<\/strong><\/h2>\n<p style=\"font-weight: 400;\">In an increasingly stringent regulatory environment, trust between customer and manufacturer is more important than ever.<\/p>\n<p style=\"font-weight: 400;\">Brands need suppliers who can respond with speed, clarity, and technical rigour. They need tailored solutions, reliable information, and support throughout the packaging development process.<\/p>\n<p style=\"font-weight: 400;\">This is precisely one of BOLSAPLAST's core values: combining industrial experience, local presence, service, and commitment to quality.<\/p>\n<p style=\"font-weight: 400;\">From Sabadell and with an international presence, we continue to work so that each client finds the flexible packaging that best suits their product, their market, and the challenges of the future.<\/p>\n<h1>Conclusion<\/h1>\n<p style=\"font-weight: 400;\">The PPWR will mark a before and after in the European packaging industry.<\/p>\n<p style=\"font-weight: 400;\">Sustainability will cease to be merely an added value to become a technical, regulatory, and competitive requirement.<\/p>\n<p style=\"font-weight: 400;\">For companies, being proactive will be key. Reviewing materials, adapting structures, improving recyclability, reducing excess packaging, and ensuring regulatory compliance will be essential steps over the coming years.<\/p>\n<p style=\"font-weight: 400;\">At BOLSAPLAST, we embrace this change with our experience, our history, and our commitment to quality and service.<\/p>\n<p style=\"font-weight: 400;\">We've been manufacturing flexible packaging for over 60 years, but we continue to look forward.<\/p>\n<p style=\"font-weight: 400;\">The future of packaging will be more technical, more circular, and more demanding.<\/p>\n<p style=\"font-weight: 400;\">And at BOLSAPLAST, we are prepared to accompany our clients on that evolution.<\/p>","protected":false},"excerpt":{"rendered":"<p>Una nueva etapa para el packaging en Europa La industria del packaging se encuentra ante una de las transformaciones regulatorias m\u00e1s importantes de los \u00faltimos a\u00f1os. 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